70m/min—200m/min Drywall Profile Roll Forming Machine

1.Product Overview

This drywall profile roll forming machine, also named metal stud track roll former, light steel keel making machine, is a fully automatic cold forming production line specially developed for drywall partition wall, suspended ceiling frame profiles. It processes 0.45–1.0mm galvanized steel coil into standard C Stud, U Track, Omega ceiling profiles in one continuous workflow, widely used in residential, commercial modular construction projects.

Complete production workflow: Hydraulic Decoiler → Feeding Leveler → Main Roll Forming Station → Fly Punching Unit → Servo Flying Shear → Finished Product Table → Optional Auto Stacking & Bundling Machine.

Hebei Liming Complete Production Workflow

Core Technical Advantages

Multi-Profile One Machine, 60s Auto Size Switch

Split adjustable roller design, PLC one-click adjust width from 41mm–152mm C stud & 43mm–154.5mm U track. No manual mold replacement, cut downtime drastically.

High Precision Forming & Cutting

Roller material Cr12 quenched, 45# temper forming shaft; servo fly cutting tolerance ±1mm, consistent straight profiles without distortion.

Intelligent PLC Control System

Delta frequency converter, Xinjie touch screen, Omron encoder, Schneider electric parts. Store hundreds of profile parameters, auto count length & output quantity, support remote monitoring (Industry 4.0 optional).

High-Speed Stable Operation

Max running speed 70m/min, gearbox full transmission without slip; heavy H steel machine base anti-deformation for 24h continuous production.

Custom Brand Marking Function

Two optional marking solutions: real-time inkjet printer (flexible edit logo/model on PLC) or laser engraved rollers (permanent brand emboss on profiles) for product traceability.

Real shot of roll forming machine

3. Full Machine Standard Configuration

1. 3–5 Ton Hydraulic Auto Decoiler (coil ID 480–560mm)
2. Coil Feeding & Leveling Device
3. Main Roll Forming Station (18 forming stations)
4. Servo Fly Punching System (pre-punch holes for installation)
5. Hydraulic Servo Flying Cutting Unit
6. PLC Touch Screen Control Cabinet
7. Hydraulic Power Station
8. Finished Product Receiving Table
9. Optional Upgrade: Auto Stacker, Bundling Machine, Inkjet Printer, Safety Protection Fence, CE Certification Package

4. Application Scenarios

Produce light steel framing for non-load bearing partition walls, suspended ceiling grids, office separation, hotel interior decoration, prefab modular housing, drywall gypsum board supporting frames.

5. 5. After-Sales Support

2-year full machine warranty, 24/7 online technical service, overseas engineer installation & training, complete operation manual & spare parts supply. CE compliant production line meets EU market standard.

Thirty years of accumulation —— three core advantages, laying a solid foundation of trust for cooperation

— Our technological advantages

• We have provided customized molding equipment to over 500 customers worldwide
• A comprehensive database for the keel forming process has been established
• Continuously optimized roller design and material forming simulation technology

30 years of manufacturing experience, worry-free after-sales service

— Customized solutions

• Provide personalized design based on customer material characteristics, production requirements, and product specifications.
• Quick response mechanism: standard equipment delivered within 45 days, customized equipment completed within 60-90 days.
• Comprehensive after-sales support: remote diagnosis, regular maintenance, and technology upgrade services.

online technical service, overseas engineer installation & training

— Quality assurance system

• The core roller assembly is manufactured using a precision CNC machining center
• Strictly implement the ISO9001 quality management system

CE certification, ISO certification and other patent certificates.

FAQ

Q1: What profiles can this drywall roll forming machine produce?

A: Standard C Stud (vertical wall keel) and U Track (bottom/top runner). Optional Omega furring channel, CD ceiling channel, perimeter wall profiles. One machine covers all mainstream drywall framing sizes 41–152mm width.

Q2: How long does it take to switch different stud/track sizes?

A: Only 60 seconds automatic adjustment via PLC touch screen, no roller disassembly required, greatly improve production efficiency.

Q3: What material thickness can the machine process?

A: Standard range 0.45mm–1.0mm galvanized steel (20–25 gauge). Custom heavy-duty model supports up to 1.2mm thick steel for load-bearing frames.

Q4: What is the maximum production speed?

A: Standard model max speed 45m/min; high-speed version up to 70m/min with auto stacking system, daily output over 10,000 meters profiles.

Q5: Is cutting length accurate? What is the tolerance?

A: Adopt servo flying cutting system, cutting tolerance controlled within ±1mm, no stop cutting during operation to save time.

Q6: Can I print my brand logo on finished steel profiles?

A: Two customized marking options:

Inkjet printer: Edit text, logo, model number freely on PLC panel in real time;

Logo engraved rollers: Permanent embossed brand mark on every profile, no consumables needed.

Q7: Is the machine CE certified for Europe market?

A: Yes, full line can be equipped with CE safety package, including safety fence, photoelectric protection, emergency stop system, fully comply with EU machinery standards.

Q8: How much space does the whole production line occupy?

A: Standard full line length about 8.5m, width 2.5m, reserve extra space for steel coil loading and finished product storage.

Q9: What after-sales service do you provide?

A: 2-year warranty for all main parts; overseas engineers available for machine installation, operation training and on-site troubleshooting; lifelong spare parts supply at factory price.

Q10: Can I customize machine functions?

A: Fully customizable: auto stacking & bundling machine, inkjet marking, extra punching molds, Industry 4.0 real-time data monitoring, larger decoiler capacity, thicker material forming system.

• 📞 Hotline: +86 17761521505
• 📍 Factory address: No. 08, No. 3 Road, Botou Development Zone, Hebei Province
• 📧 Email: [email protected](Note: Please inform us of the product specifications and production capacity requirements during consultation to receive a customized solution preferentially)